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Cartoning, Strapping, Case Loading/Sealing   >   Mikita Horizontal Intermittent Cartoning Machine MKY-5GS
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Mikita Horizontal Intermittent Cartoning Machine MKY-5GS

Cartoning Machine – Model MKY-5GS (Serial No. K-468)

The MKY-5GS Cartoning Machine by Daiichi Pharmaceutical Industry Co., Ltd. is a fully automated, high-performance solution designed for seamless carton forming, product insertion, and sealing. Ideal for industries such as pharmaceuticals, food, and cosmetics, this machine ensures precision, efficiency, and reliability in packaging operations. With its advanced features, robust construction, and user-friendly interface, the MKY-5GS is the ultimate choice for high-speed cartoning.

FEATURES:
- Automatically forms cartons, inserts products and package inserts, and seals four flaps with glue.
- Performs stamping and document inspection before transporting products to the next process.
- Regular Capacity: 80 cartons per minute (CPM)
- Adjustable Speed: 40-100 CPM (motor conversion range)
- Handles carton sizes ranging from 35-90 mm (W), 15-50 mm (H), and 90-160 mm (L).
- Supports 4-flap cartons with inner and outer flaps, ensuring secure sealing.
- Equipped with a 7.4-inch color LCD touch panel for easy operation and monitoring.
- Digital handle type for quick size conversion across 11 axes.
- Made from high-quality materials with a baked paint finish for long-lasting performance.
- Stainless steel components for hygiene and durability.
- Includes safety covers, overload detection, and emergency stop buttons for operator safety.
- Integrated sensors for product detection, inadequate insertion detection, and residual material detection.

TECHNICAL SPECIFICATIONS:
- Model: MKY-5GS
- Serial Number: K-468
- Product Feeding Height: 800 +50/-0 mm
- Discharge Height: 800 +50/-0 mm
- Voltage: 3-phase AC 200V, 50 Hz
- Power Consumption: 7.5 kW
- Air Pressure: 0.5 MPa, 100 ℓ/min (ANR)
- Vacuum Pump: Orion Machinery KRF15-V-01 (2800 ℓ/min, -86 kPa ultimate vacuum)

Carton Specifications:
- Width (W): 35-90 mm
- Height (H): 15-50 mm
- Length (L): 90-160 mm
- Constraint: W + H ≤ 130 mm
- Sealing Method: Hot melt glue applied to inner flaps (3-point application)

Speed:
- Regular: 80 CPM
- Minimum: 40 CPM
- Maximum: 100 CPM

KEY COMPONENTS:
- Main Motor: Sumitomo Heavy Industries, 3-phase 200V, 0.55 kW
- Sequencer: Mitsubishi Electric A172SHCPUN
- Cam Positioner: NSD VS-5FX-1
- Touch Panel: Digital GP-2401 (7.4-inch color LCD)
- Safety covers, overload detection, emergency stop buttons, and product detection sensors.

APPLICATIONS:
- Pharmaceuticals: Ideal for packaging medicines, tablets, and medical devices.
- Food Industry: Suitable for packaging snacks, confectionery, and ready-to-eat meals.
- Cosmetics: Perfect for sealing cartons containing beauty and personal care products.

WHY CHOOSE THE MKY-5GS CARTONING MACHINE?
- High Efficiency: With speeds of up to 100 CPM, this machine maximizes productivity.
- Precision and Reliability: Ensures accurate carton forming, product insertion, and sealing.
- Versatility: Handles a wide range of carton sizes and types, with quick size conversion.
- Ease of Use: Intuitive touch screen interface and digital handle type simplify operation.
- Safety and Durability: Built with safety features and high-quality materials for long-lasting performance.

DIMENSIONS & WEIGHT:
- Dimensions: 6600 mm (L) x 1316 mm (W) x 1900 mm (H)
- Weight: Approximately 2500 kg

Upgrade Your Packaging Process Today!
The MKY-5GS Cartoning Machine is the ultimate solution for industries requiring high-speed, precision cartoning. Whether you're in pharmaceuticals, food, or cosmetics, this machine will transform your production line.
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Model MKY-5GS
Size/Capacity Capacity 120 Cartons / minute ( nominal only- to be tested on your own machine
Overall dimensions Length: 6600 mm   Width: 1316 mm   Height: 1900 mm   
Weight 2500 kg
Stock number PCAR20476S
Serial number K-468
Condition Used
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THE PPN ADVANTAGE

Fully serviced

Production ready

Backed by warranty

We supply our used machinery fully serviced, production ready and backed by warranty. This is included in our initial quotation.

THE PPN ADVANTAGE

Fully serviced

Production ready

Backed by warranty

We supply our used machinery fully serviced, production ready and backed by warranty. This is included in our initial quotation.

Every piece of equipment is put under a demanding inspection before delivery. Our inspection covers mechanical, electrical, pneumatic, and cosmetic checkpoints.
The unit is fully serviced to meet high mechanical, electrical, pneumatic, and cosmetic standards. Missing or damaged components are repaired or replaced.
Used machinery is backed by a standard 3-month warranty.

Terms and Conditions:
  • Warranty includes mechanical and electrical parts, but excludes electronic parts (for example, touch screens, servo drives and PLCs).
Our machinery is delivered compliant with the Australian AS 4024 Safety of Machinery Standards. Our engineering team is experienced in assessing machine safety and bringing machinery in line with AS 4024 by installing guards, ergonomic features and safety features like emergency stop controls.

done Comprehensive safety assessment
done Guards
done Ergonomic features
done Safety features
done Safety risk assessment document
Our machinery is delivered fully compliant with AS/NZS 3000 electrical standards.
Provide your product and our engineers will conduct a free trial run of your product. You can either be present, or we can send you video of the trial.

Terms and Conditions:
  • While this trial run is free of charge, any modifications or change parts are billable.
  • Trial runs must be booked in advance.
You are welcome to trial a machine in your plant for 2 weeks (you will be required to pay for transport of the machine and a refundable holding deposit).

Terms and Conditions:
  • Trial of machinery is subject to Process Plant Network confirming the machine is suitable for your product.
  • Get your product to market with minimal upfront investment.
  • Pay off the machinery with the revenue it generates.
  • Rentals are 100% tax deductible and not listed as an asset on your company’s asset register.
  • Minimise risk. It’s no secret that new product failure rates in the grocery sector are extremely high. With Rent to Buy, companies will not be left with paying off idle machinery assets if a project proves to be unsuccessful.
How it works:
  • Available for single machines or complete turnkey systems
  • Start producing immediately with a small down-payment of 2 months rental
  • 6 to 18 month rental periods available
At the end of the rental period:
  • Buy the machine outright, deducting 50% of the rental you’ve already paid from the price of the machinery; or,
  • Keep renting the machinery; or,
  • Return the machinery with no more to pay.
Free comprehensive summary quote including scale engineering drawing
Factory acceptance testing

See your machinery running your product and/or packaging in our shop before it is delivered to your plant. You can be confident your machinery will be production ready after installation.

Complete line running in our engineering shop

This allows you to see your system running and make those final critical changes that often make all the difference.

We commission your system plug-n-play, production ready

Our engineers are able to design your system to fit the floorplan of your plant, then build, configure and test it in our shop before delivering it plug-n-play on arrival.

Training

Our engineers can train your staff in our shop, or we can arrange on-site commissioning and training (at additional cost).

Engineering and Integration Services
  • Complete turnkey process, packaging and end of line solutions
  • Automation and robotics
  • Robotic pick and place, palletisers and cells
  • PLC programming and motion control
  • Scope development, concept development and proof of concept
  • Project planning and management
  • Full engineering drawings, wiring diagrams and line controls
  • Complete trial runs
  • Factory acceptance testing (FAT)
  • On-site commissioning and training
  • Modification or upgrade of existing line
  • Retrofitting, customisation and custom change parts
  • Configure and set to size
  • Safety wiring and interlocks to Category 4
  • Guarding and ergonomic and safety features
  • Safety risk assessments and documentation
  • Servicing machinery

Rent to Buy

  • Get your product to market with minimal upfront investment.
  • Pay off the machinery with the revenue it generates.
  • Rentals are 100% tax deductible and not listed as an asset on your company’s asset register.
  • Minimise risk. It’s no secret that new product failure rates in the grocery sector are extremely high. With Rent to Buy, companies will not be left with paying off idle machinery assets if a project proves to be unsuccessful.
How it works:
  • Available for single machines or complete turnkey systems
  • Start producing immediately with a small down-payment of 2 months rental
  • 6 to 18 month rental periods available
At the end of the rental period:
  • Buy the machine outright, deducting 50% of the rental you’ve already paid from the price of the machinery; or,
  • Keep renting the machinery; or,
  • Return the machinery with no more to pay.

We provide export crating, container loading and overseas freight services at additional cost.

For loose container load (LCL), we arrange an export crate using treated wood according to the machine size (to protect the machine from damage during transport) and crate the machine at our warehouse.

For full container load (FCL), we bring the empty container, load the equipment, and lash/secure them inside the container at our warehouse. We can then arrange either seafreight or airfreight to the customer's nominated destination sea/airports.

We usually arrange on the CFR (Cost and Freight) basis as per Incoterms.

Marine insurance, applicable local duties/taxes, custom clearance and delivery to customer's site in their destination country are to the customer's account.

We regularly provide this service for customers in New Zealand, the United Kingdom, the USA and Asia.

Why leading manufacturers choose us for their projects

Free comprehensive summary quote including scale engineering drawing

We will design a complete system based on your product, floor plan, budget and time frame. Our proposals include a summary quote and a scale engineering drawing.

We commission your system plug-n-play and production ready

Our engineers are able to design your system to fit the floorplan of your plant, then build, configure and test it in our shop before delivering it plug-n-play on arrival.

Factory acceptance testing

See your complete line running your product and/or packaging in our shop before it is delivered to your plant. This allows you to make those final critical changes that often make all the difference. You can be confident your machinery will be production ready after installation.

Training

Our engineers can train your staff in our shop, or we can provide on-site commissioning and training.