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VARIOUS Complete Automatic Lasagna Manufacturing Line

We are pleased to offer a high-quality, fully automated lasagne production line. This complete manufacturing system has recently finished production and will be disassembled in two weeks. Here is your opportunity to acquire a state-of-the-art processing line equipped with advanced machinery and control systems, along with all necessary documentation.

Equipment List:
1. Automatic Dough Mixing System
- Efficiently mixes semolina and other raw ingredients for consistent dough preparation.

2. Automatic Sheet Extruder by Torresani
- Precision extruder that forms dough into continuous sheets for pasta production.

3. Automatic Pasta Laminator
- Gauges and laminates pasta sheets to the desired thickness and consistency.

4. Continuous Cooker
- Boils pasta sheets to perfection, ensuring uniform cooking throughout the production process.

5. Automatic Pasta Slitting Machine
- Slitting toolsets for cutting pasta into various portion sizes (200g, 400g, 750g, 1kg, and 2kg).

6. Meat Filling Station with 3 Meat Pumps
- Efficiently fills pasta sheets with meat sauce, ensuring even distribution and portion control.

7. Make-Up Conveyor
- Aligns and conveys lasagne sheets for precise assembly and filling.

8. Automatic Guillotine
- Accurately cuts pasta sheets to the required size before packing.

9. Retracting belt to load the lasagne into the trays automatically

10. Tray Indexing Conveyor
- Continuously supplies unfilled trays to the drop point for packing.

11. Béchamel Sauce Filling Station
- Equipped with two sauce pumps to fill béchamel sauce on the top and bottom of the lasagne.

Process Description:
- Mixing: Semolina and other ingredients are mixed in the Automatic Dough Mixing System. This is a continuous mixing system.

- Extruding: Dough is fed into the Torresani Sheet Extruder, forming continuous endless pasta sheet.

- Laminating: Sheets are gauged and laminated to the desired thickness.

- Cooking: Laminated sheets are boiled in the Continuous Hot Water Cooker.

- Slitting: Cooked pasta sheets are cut by the Automatic Pasta Slitting Machine into various portion ribbon sizes.

- Filling and Stacking: Cut pasta sheets are filled with meat sauce using three meat filling pumps and stacked.

- Tray Loading: Stacked lasagne is conveyed to trays via the Make-Up Conveyor and the Tray Indexing Conveyor.

- Béchamel Filling: Top and bottom layers of béchamel sauce is deposited by the dedicated pump filling stations (x2).


Control Systems:
- ABB PLC and HMI: The line is fully automated with ABB PLC, HMI, and other advanced control systems ensuring smooth and continuous operation.

- Fault Handling: In case of faults, the make-up conveyor halts retraction, allowing lasagne to be discarded into a bin.

Included Documentation:

- Diagrams: Full system and component diagrams.

- PLC and HMI Programs: All necessary software and programming for the PLC and HMI systems.

This lasagne production line is an excellent opportunity for manufacturers looking to expand their production capabilities with high-efficiency equipment. The system is designed for continuous operation, providing consistent and high-quality output.

For more details please contact us.... 
Stock number COMP24118N
Condition Used
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THE PPN ADVANTAGE

Fully serviced

Production ready

Backed by warranty

We supply our used machinery fully serviced, production ready and backed by warranty. This is included in our initial quotation.

Why leading manufacturers choose us for their projects

Free comprehensive summary quote including scale engineering drawing

We will design a complete system based on your product, floor plan, budget and time frame. Our proposals include a summary quote and a scale engineering drawing.

We commission your system plug-n-play and production ready

Our engineers are able to design your system to fit the floorplan of your plant, then build, configure and test it in our shop before delivering it plug-n-play on arrival.

Factory acceptance testing

See your complete line running your product and/or packaging in our shop before it is delivered to your plant. This allows you to make those final critical changes that often make all the difference. You can be confident your machinery will be production ready after installation.

Training

Our engineers can train your staff in our shop, or we can provide on-site commissioning and training.

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Telephone
+61 3 9791 7011

Showroom
3-5 Capital Drive
Dandenong South
Victoria 3175
AUSTRALIA

Postal Address
PO Box 4097
Dandenong South
Victoria 3164
AUSTRALIA

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